Run this tool's blade across the acrylic in your desired pattern, and repeat this motion a few times with continued pressure to create a score mark, which will allow you to bend the acrylic easily and snap apart the two separate pieces. Plexiglass can scratch easily, which is why it's sold with a protective film on the surface. It cost less than $20 and the blades less than $5. Read my full Terms of Use and Disclosures here. Here's what you'll need! If you would like to keep up to date with my latest posts about DIY projects, woodworking and more, you can follow me on Facebook, Pinterest, or Instagram. In principle, both circular hand saws and jigsaws are suitable. Opens image gallery. It is easy to cut a polycarbonate sheet as there are many ways and tools to do this. The see-through sides make it easy for him to spot that elusive piece at the bottom. We offer a variety of utility knives and razor-sharp blades to match, as well as a wide range of scraping tools to make easy work of edging acrylic, plastic, or plexiglass sheets. Acrylic cutting tools for milling acrylic. LOW HEAT LOSS Compared to a glass panel, OPTIX acrylic sheet The ergonomically designed handle provides a firm, comfortable grip, allowing for straight, precise cuts. A utility knife is the best option because it provides a good grip and control. Ideal feedrate for cutting Acrylic is typically 75-300 IPM, depending on the size of your bit. To prevent the surface from getting scratched while cutting the corrugated plastic roofing sheet, place plywood or cardboard underneath the plastic. If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! When routing in multiple passes on thicker materials, there will be a line in the finish for each pass you cut through the Acrylic. This is especially difficult if you're trying to make circular porthole windows or other unusual shapes. Use the proper tools to cut the corrugated roofing material to avoid damaging the plastic sheets. The answer to that lies in the patented design of our acrylic laser cutting systems. Product Overview Plastic light panels for suspension grid systems can be easily cut with the Cutting Tool for Plastic Sheets. No seven years of bad luck in this house! Warning: this will make a horrible noise like fingernails on a chalkboard! Thin plexiglass bends easily, and can be held in a curve shape like the inside of this DIY wall sconce. Image not available. Materials Needed to Cut Acrylic or Plexiglass Sheets Acrylic sheet larger than the size of your project Use a plastic/laminate scorer to cut acrylic by hand Use acrylic jigsaw blades to cut acrylic with a jigsaw Measure the length you need to cut, starting at one end of the corrugated plastic roofing sheet. Picture Information. Lay the corrugated plastic roofing sheet on a hard, stable surface. CHEW STEEL TOOLS 3.6V Li-on Cordless Rotary Tool - Three-Speed with 31-Piece Rotary accessory Kit, USB Charging Cable, Collet Size 3/32-inch(2.3mm) - Perfect for Small Light Jobs, Walnut Hollow Professional Hot Knife for Cutting & Carving Foam Making Stencils and Cutting Vinyl & Plastic. Top subscription boxes – right to your door, © 1996-2020, Amazon.com, Inc. or its affiliates. Sheet acrylic plastic is a versatile, glasslike construction material that can be cut or shaped for a wide variety of items. Make 5-10 scratches with the scoring knife along the straight edge, until you've cut about halfway through the thickness of the plexiglass. Cutting Thin Sheets of Plastic If you want a straight cut in a thin acrylic or polycarbonate plastic sheet (up to ⅛ inch thick), reach for a simple utility knife , then follow these steps. Cutting acrylic on the table saw or miter saw is the same as cutting wood, so long as you use the correct blade. Acrylic may be stronger than regular glass, but it's still brittle! Cutting acrylic by hand is the easiest way to go for a beginner who isn't familiar with power tools. Don't worry, though, because even without power tools… In this case, a circular saw, miter saw or table saw with the appropriate acrylic blade might be a better option. We offer a variety of utility knives and razor-sharp blades to match, as well as a wide range of scraping tools to make easy work of edging acrylic, plastic, or plexiglass sheets. To guard against cracking, place the acrylic on a flat sheet of glass in a shop oven (not the one in your kitchen!) Can be used to cut OPTIX acrylic, LEXAN polycarbonate, as well as a variety of other plastic sheet products. Our selection of cut-to-size acrylic sheets includes a wide array of reliable materials you can use to make art projects, signs, and so much more. For the best results, you'll want to support both sides of the cut line to reduce vibrations. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Clear plastic sheets, cut to size can be used as a table top protector. 45mm Rotary Cutter, 5 Replacement Blades, A3 Cutting Mat, Acrylic Ruler and Craft Clips - Ideal for Crafting, Sewing, Patchworking, Crochet & Knitting, NT Cutter Multi-Use Plastic Cutter with Plastic Cutting Blade and Precision Knife Blade, 1 Cutter (M-500P). You might be able to get away with it without causing any damage, but it's far safer to use hand tools. Two scraps of 2x4 lumber work great for this. It is lightweight and has an ergonomically designed handle that provides a firm, comfortable grip. 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